Flexible Piezoelectric Sensor Research Articles

Flexible piezoelectric pressure sensor based on BaTiO3-CNT/RTV composite film with filter paper microstructures for monitoring hand motions

Flexible piezoelectric sensors are widely used in various applications such as physiological signal monitoring and human-computer interaction. The present study introduces a BaTiO3-CNT/RTV piezoelectric sensor fabricated using a filter paper template. It incorporates micro-scale fiber stacking and a 1% CNT doping in the microstructure, resulting in a notable enhancement of sensor sensitivity, increasing it from 0.07 V N−1 to 0.69 V N−1, representing an almost tenfold improvement. Furthermore, the study investigates the influence of affecting factors like the flexible substrate of the sensing film, thickness, and mass fractions of various materials on the output voltage. The sensor exhibits superior characteristics such as good repeatability under 5000 cyclic loads, high elongation at break, fast response (80 ms) and recovery times (90 ms), and good linearity. It also demonstrates outstanding sensitivity (12 mV/10°) when monitoring different finger bending states, enabling real-time, sensitive, and reliable hand motion tracking. This sensor holds promising prospects for future developments in the fields of intelligent grasping and sign language translation.

High performance multifunctional piezoelectric PAN/UiO-66-NO2/MXene composite nanofibers for flexible touch sensor

In this study, a flexible piezoelectric sensor based on polyacrylonitrile (PAN), zirconium-based MOF (UiO-66) with nitro (NO2) and two-dimensional material MXene composite nanofiber film was proposed. When pressure was applied, the three-dimensional structural nanopores were compressed, increasing the intercalation structure between the MXene nanosheets coated in the fibers. The double-packed system produced a higher resistance change under the same pressure load, which can be explained by the fact that the low-conductivity octahedral UiO-66-NO2 particles acted as a similar "buffer" between the highly conductive MXene. At the same time, a large number of hydrogen bonds between the surfaces of the two fillers enhanced the synergistic effect and promoted the interfacial coupling effect, so that more 31-helical conformation in the PAN matrix was converted into a planar zigzag conformation. This improved the piezoelectric performance and enabled the sensor to have a voltage output of about 200 V in the detection range. And because the polyhedral form of UiO-66-NO2 particles provided a rougher surface structure, the piezoelectric sensor can achieve a high sensitivity of 5.62 V/N. The other results showed that the dielectric constant of the designed flexible piezoelectric sensor was increased to 2.67, the dielectric loss was kept at a low level of 0.026, and the maximum elongation was 56.03%. This multi-functional sensor shows great potential in the fields of health and medical treatment, human-computer interaction, etc.

Soft-Metal Bonding-enabled Recyclable and Anti-Interference Flexible Multilayer Piezoelectric Sensor for Tractor Tire Strain Monitoring

Real-time efficient sensing of machine-soil interactions, especially precise tire-ground contact information, plays a critical role in cultivation, seeding, and harvesting for smart agriculture. However, the complicated agricultural environment poses a considerable challenge to traditional rigid sensors, which cannot suffer from both large deformation and electromagnetic interference. Here, we report a novel soft-metal BiInSn bonding-enabled recyclable and anti-interference flexible multilayer piezoelectric sensor for monitoring tractor tire strain. The printed BiInSn-ink electrode fully wraps the surface fibers of porous BaTiO3/PVDF-HFP electrospun films only through a low pressure at low temperature due to its unique thermal-softening effects, which of the adhesion strength is superior to the intrinsic tension limit of the film. The compact multilayer piezoelectric sensor is thus easily prepared, remarkably increasing the output voltage compared to a single-layer case (up to 300% for three layers). Benefiting from the low melting point of the BiInSn alloy, the sensors are easily recyclable compared to conventional metal electrodes prepared with copper, silver, and gold. In addition, its high electrical conductivity also enables the shielding layer to achieve ultrahigh shielding effectiveness of 2100dBmm-1. This sensor can be demonstrated for tire strain sensing under complex operating conditions such as plowing, harrowing, and fertilizer application. These findings serve as a foundation for accelerating the development of smart agriculture.

A BaTiO3@polyacrylonitrile/poly(vinylidene fluoride) nanofibrous composite membrane with high piezoelectricity based on the central combination design method and cross-electrospinning technology

The rapid development of piezoelectric sensors has been studied extensively, owing to their good flexibility, wearability, high sensitivity and low cost. However, some inorganic materials with good piezoelectricity cannot make sensors flexible, and the organic materials with good flexibility have a weak output electrical signal and low strength. In order to explore and optimize the preparation technology of piezoelectric sensors, a BaTiO3@polyacrylonitrile (PAN)/poly(vinylidene fluoride) (PVDF) nanofibrous composite membrane (NCM) was prepared by cross-electrospinning technology and the central combination design (CCD) method. The morphology, structure, hydrophobicity, mechanical properties and piezoelectricity of the BaTiO3@PAN/PVDF NCMs were investigated. The BaTiO3@PAN/PVDF NCMs had the better hydrophobicity and mechanical properties compared with the pure PAN/PVDF NCM. The 5BaTiO3@PAN/PVDF NCM designed by CCD had a more uniform fiber diameter, and a more stable output voltage with a 46% improvement. With the help of cross-electrospinning technology and the CCD method, the NCM will be outstanding for the development of fabricating flexible wearable piezoelectric sensors.

Sweat permeable and ultrahigh strength 3D PVDF piezoelectric nanoyarn fabric strain sensor

Commercial wearable piezoelectric sensors possess excellent anti-interference stability due to their electronic packaging. However, this packaging renders them barely breathable and compromises human comfort. To address this issue, we develop a PVDF piezoelectric nanoyarns with an ultrahigh strength of 313.3 MPa, weaving them with different yarns to form three-dimensional piezoelectric fabric (3DPF) sensor using the advanced 3D textile technology. The tensile strength (46.0 MPa) of 3DPF exhibits the highest among the reported flexible piezoelectric sensors. The 3DPF features anti-gravity unidirectional liquid transport that allows sweat to move from the inner layer near to the skin to the outer layer in 4 s, resulting in a comfortable and dry environment for the user. It should be noted that sweating does not weaken the piezoelectric properties of 3DPF, but rather enhances. Additionally, the durability and comfortability of 3DPF are similar to those of the commercial cotton T-shirts. This work provides a strategy for developing comfortable flexible wearable electronic devices.

Flexible piezoelectric sensor based on PAN/MXene/PDA@ZnO composite film for human health and motion detection with fast response and highly sensitive

Polyacrylonitrile (PAN) nanofiber-based flexible piezoelectric sensors are recognized for their applicability in wearable electronic devices, personal health monitoring, and motion detection. This research explores the impact of dual fillers, MXene and polydopamine-modified zinc oxide (PDA@ZnO), on the characteristics of PAN-based piezoelectric composite nanofiber films, including planar zigzag conformation content, dielectric, ferroelectric, piezoelectric, and mechanical properties. By integrating PDA@ZnO as a filler, PAN/MXene/PDA@ZnO-5 (PMPO) piezoelectric sensors were developed, showcasing enhanced piezoelectric sensing capabilities. These sensors achieved a sensitivity of 28.56 V/N across a broad linear range, with superior mechanical stability and durability across 3000 loading–unloading cycles, and exhibited swift response and recovery times of 49 ms and 40 ms, respectively. Furthermore, their unique fiber structure and flexibility, when interfaced with the human body, enable the detection of minute physiological movements and the conversion of varied motions into distinct voltage outputs. Thus, these sensors offer considerable promise for applications in human health monitoring and motion posture correction.

High-performance flexible piezoelectric sensors based on honeycomb graphene macro-film exploiting auxetic mechanical property

Flexible piezoelectric sensors have received widespread attention in wearable electronics for their ability to convert mechanical energy into electrical energy, while the insufficient output power and complex preparation process have limited their application. In this work, several honeycomb structures based on graphene macro-film (GAMF) were created via laser engraving, which can utilize negative Poisson’s ratio (NPR) properties to improve the output electric performance of flexible piezoelectric sensors. The effect of different electrode materials on the piezoelectric output was investigated in the experiments and compared with the theoretical equations, indicating that the output power of the sensor could be enhanced up to 142% by improving the materials auxetic mechanical properties. The stability tests have proven that the sensors can operate effectively for a long time under different operating conditions. Moreover, the optimized sensor shows powerful potential for monitoring human movements such as finger tapping, joint bending, and foot stepping. This work opens up a new development path for the preparation of convenient and high-performance wearable electronic devices.

Fabrication and application of flexible piezoelectric sensor based on electrospun PVDF-TrFE nanofibers

Flexible piezoelectric sensors have recently demonstrated great promise for use in wearable electronics and electronic skin. In this study, electrospinning was used to generate piezoelectric PVDF-TrFE nanofiber sensors. The relationship between nanofiber alignment orientation and piezoelectric property was examined. The experimental results demonstrated that the piezoelectric property improved with the increasing of nanofiber alignment orientation. The response time of piezoelectric sensor was 2 ms, and the sensitivity was 0.446 V/N and 0.029 V/N at vibration frequency of 5 Hz and 1 Hz, respectively. In addition, the applications of flexible piezoelectric sensor in human joint movements and surface contact have been demonstrated, indicates the potential in the field of motion monitoring.

Flexible piezoelectric sensor based on MXene/PAN/TPU composite films for human motion monitoring

Flexible piezoelectric sensor based on MXene/PAN/TPU composite films for human motion monitoring

Flexible piezoelectric sensor based on polyvinylidene fluoride/polyacrylonitrile/carboxy-terminated multi-walled carbon nanotube composite films for human motion monitoring

Flexible piezoelectric devices have attracted much attention in the fields of intelligent devices and biomedicine because of their high sensitivity, stability, and flexibility. In this paper, a multifunctional flexible pressure sensor was prepared by adding polyacrylonitrile (PAN) and carboxylic-terminated multi-walled carbon nanotubes (c-MWCNTs) with polyvinylidene difluoride (PVDF) as the substrate. The β-phase content of PVDF/PAN blended fibers compounded with c-MWCNT was up to 95%. At the same time, when PAN was added, the mechanical properties of the composite fibers were constantly improved. The results show that the polymer blending method can improve the comprehensive properties of PVDF composite. The flexible sensor prepared from the PVDF/PAN/c-MWCNT composite film has an output voltage of 2.1 V and a current of 7 μA. The addition of c-MWCNT can largely improve the sensitivity of the sensor (4.19 V N−1). The sensor is attached to the finger and shows good output performance under different degrees of bending of the finger. The maximum output voltage of the sensor is 0.4 V, 0.56 V and 1.15 V when the finger bending angle is 30°, 60°, and 90°, respectively. Moreover, the developed piezoelectric sensor can monitor large-scale movements of various parts of the human body. Therefore, this composite material shows potential in areas such as motion monitoring and energy storage devices.

Ultrahigh sensitive and rapid-response self-powered flexible pressure sensor based on sandwiched piezoelectric composites

Flexible sensors and actuators are the basis for realizing the Internet of Everything. This study identifies specific interfacial polarization and filler dispersion challenges in flexible sensors. A novel sandwich-structured flexible sensor with polydimethylsiloxane (PDMS)-filled Nb2CTx as the interlayer and poly(vinylidene fluoride-trifluoroethylene) [P(VDF-TrFE)]-filled barium titanate (BTO) as the upper and lower layers was designed and fabricated. The thickness of the interlayer was optimized to be 6.2 μm, resulting in an ultrahigh sensitivity of 16.05 V/N and ultrashort response time of 626 μs. The interlayer achieved an oriented arrangement of the dipoles in the upper and lower piezoelectric films through interfacial polarization, enhancing the piezoelectric output and sensitivity. The proposed mechanism was confirmed by the dielectric properties, local piezoelectric response, cross-sectional potential simulation, and interfacial electrical calculations. Additionally, the sensor effectively distinguishes various body movements, facial micro-expressions, and throat vibrations during vocalization, and can be applied to ultrahigh-sensitive self-powered flexible piezoelectric pressure sensors.

Process Investigation on Robust Electrospinning of Non-Aligned and Aligned Polyvinylidene Fluoride Nanofiber Mats for Flexible Piezoelectric Sensors.

Polyvinylidene fluoride (PVDF) nanofiber mats have played a significant role in wearable electronic devices that have been in great demand in recent decades. Although manifold PVDFbased freely stacked or well-aligned nanofiber mats created via the electrospinning process have been demonstrated to achieve multisensory capabilities with high sensitivity and long detection range, rarely have any of them proved their ability with a stable process and accurate processing parameters. In this work, we successfully developed freely stacked and well-aligned PVDF nanofiber mats with diameters ranging from micrometers to nanometers, providing stable performance for wearable electronic devices. Through in-depth investigations into material preparation, electrospinning, and fiber collection processes, we revealed the relationship between the nanofiber morphology, β-phase fraction, and piezoelectric output with various process parameters. Characterized by analytical methods, we have established a mature, reliable nanofiber mat fabrication system capable of mass-producing PVDF nanofibers with the required diameter and consistent properties. At 18 kV voltage and 60% RH humidity, the uniformity of the fiber diameter and β-phase content was maintained in a favorable range. When the drum speed increased to 2000 r/s, the fiber orientation and β-phase content increased. We assembled aligned PVDF nanofiber mats with conductive fabric in a flexible piezoelectric sensor that successfully monitored different body movements and produced an output voltage of 0.1 V. This study provides the necessary process parameters for the large-scale production of high-quality PVDF nanofiber mats and provides clear guidance for beginners in the field of nanofiber mat manufacturing.

PVDF piezoelectric sensor based on solution blow spinning fibers for structural stress/strain health monitoring

Strain monitoring is of great significance to the maintenance and safe operation of engineering structures. To address the shortcomings of piezoelectric ceramics such as high inflexibility and brittleness, in this study, polyvinylidene fluoride (PVDF) fibrous films were prepared by a safe and efficient solution blow spinning technique. In the case of similar β-phase content, the preparing efficiency of PVDF fibers by the solution blow spinning method increased by about 8–10 times compared to that of electrospinning method in our previous work. The fibers with average diameter of 0.79 μm had the highest β-phase content, around 83%. A flexible piezoelectric fiber sensor with simple design for structural strain monitoring was prepared based on the PVDF fibers. The sensor responded well to strains as low as 23 μϵ, better than commercial strain gauges, with a high response accuracy of 1.11 mV/μϵ. And the piezoelectric properties of the sensors could charge a 4.7 μF capacitor to 3 V in 40 s, offering the potential for low-cost, self-powered structural health monitoring.

Self-powered flexible piezoelectric motion sensor with spatially aligned InN nanowires

The power output of piezoelectric sensors based on nanowires (NWs) is governed by various factors, but largely depends on the alignment of the NWs. However, aligning the NWs has proved to be difficult. We successfully developed self-powered and flexible piezoelectric motion sensors (PMSs) with InN NWs as a response medium. The device performance was maximized by spatially controlling the alignment of the InN NWs by applying a magnetic field, which was the first step in the development of the NW-PMSs. The output voltage of the PMS with the InN NWs aligned along the bending direction was measured to be 3.05 V, which was a significant improvement of 2.44 times compared to that with randomly-distributed NWs. A systematic analysis of the extent to which the performance of the PMSs depend on the device parameters, such as the length of the NWs, bending frequency, operation time (up to 30 days), relative humidity, and bending cycle, indicates that the device performance is sufficient for real-life applications. For example, attachment of the self-powered PMSs to human joints such as the finger, wrist, elbow, and knee revealed that these motion sensors are highly effective, thereby indicating the possibility of detecting the various motions of the human body. The self-powered PMSs developed in this work are expected to contribute to rehabilitation, disease prevention, and human–machine interaction.

Skin-Attached Arrayed Piezoelectric Sensors for Continuous and Safe Monitoring of Oculomotor Movements.

Abnormal oculomotor movements are known to be linked to various types of brain disorders, physical/mental shocks to the brain, and other neurological disorders, hence its monitoring can be developed into a simple but effective diagnostic tool. To overcome the limitations in the current eye-tracking system and electrooculography, a piezoelectric arrayed sensor system is developed using single-crystalline III-N thin-film transducers, which offers advantages of mechanical flexibility, biocompatibility, and high electromechanical conversion, for continuous monitoring of oculomotor movements by skin-attachable, safe, and highly sensitive sensors. The flexible piezoelectric eye movement sensor array (F-PEMSA), consisting of three transducers, is attached to the face temple area where it can be comfortably wearable and can detect the muscles' activity associated with the eye motions. Output voltages from upper, mid, and lower sensors (transducers) on different temple areas generate discernable patterns of output voltage signals with different combinations of positive/negative signs and their relative magnitudes for the various movements of eyeballs including 8 directional (lateral, vertical, and diagonal) and two rotational movements, which enable various types of saccade and pursuit tests. The F-PEMSA can be used in clinical studies on the brain-eye relationship to evaluate the functional integrity of multiple brain systems and cognitive processes.

A self-powered flexible piezoelectric sensor patch for deep learning-assisted motion identification and rehabilitation training system

Artificial intelligence-assisted wearable devices have attracted great interest in medical treatment and healthcare. However, wearable electronic devices are expensive to manufacture and usually depend on external power supply. Herein, a flexible self-powered piezoelectric sensor patch (SPP) using Polyvinylidene fluoride (PVDF) fibrous film as the functional layer is demonstrated for the assessment and motion identification of wrist joint rehabilitation training. PVDF fibrous film is prepared by a triboelectric nanogenerator (TENG)-driven near-field electrospinning system with a special designed synchronous mechanical switch. The results show that this flexible SPP has a high sensitivity of 0.2768 V KPa−1 at pressures from 1 to 75 kPa. Such excellent flexibility allows us to attach the SPP to the finger as a tactile sensor for rehabilitation assessment of wrist joint flexibility. In addition, long short-term memory network model is used to process the collected data from the SPP for motion identification. The test accuracy of the SPP wrist motion identification reaches 92.6%, which afford a potential way to understand the progress of the rehabilitation training of patients' wrists. Generally, this flexible SPP shows great promise for applications in the fields of motion monitoring, medical diagnosis and rehabilitation training based on artificial intelligence.

Highly Flexible, High-Performance, and Stretchable Piezoelectric Sensor Based on a Hierarchical Droplet-Shaped Ceramics with Enhanced Damage Tolerance.

Stretchable self-powered sensors are of significant interest in next-generation wearable electronics. However, current strategies for creating stretchable piezoelectric sensors based on piezoelectric polymers or 0-3 piezoelectric composites face several challenges such as low piezoelectric activity, low sensitivity, and poor durability. In this paper, a biomimetic soft-rigid hybrid strategy is used to construct a new form of highly flexible, high-performance, and stretchable piezoelectric sensor. Inspired by the hinged bivalve Cristaria plicata, hierarchical droplet-shaped ceramics are manufactured and used as rigid components, where computational models indicate that the unique arched curved surface and rounded corners of this bionic structure can alleviate stress concentrations. To ensure electrical connectivity of the piezoelectric phase during stretching, a patterned liquid metal acts as a soft circuit and a silicone polymer with optimized wettability and stretchability serves as a soft component that forms a strong mechanical interlock with the hierarchical ceramics. The novel sensor design exhibits excellent sensitivity and durability, where the open circuit voltage remains stable after 5000 stretching cycles at 60% strain and 5000 twisting cycles at 180°. To demonstrate its potential in heathcare applications, this new stretchable sensor is successfully used for wireless gesture recognition and assessing the progression of knee osteoarthritis.

PZT-based flexible piezoelectric sensors for real-time condition monitoring

Endowed with high sensitivity, fast response, and excellent flexibility, flexible piezoelectric sensors proffer substantial advantages for establishing efficacious contact with coarse object surfaces. They exhibit remarkable potential for application in wearable devices, motion state recognition, and device vibration monitoring. This paper introduces the development of a novel pliable piezoelectric nanocomposite harnessing modified lead zirconate titanate (PZT) and a flexible photosensitive resin. The PZT-based flexible piezoelectric sensors were fabricated using the light-curing molding technique. By establishing a sensor test platform, the performance parameters of the PZT-based sensors were obtained. Compared to conventional flexible piezoelectric sensors, the output voltage of the PZT-based sensors increased by 1.67 times under the same excitation, resulting in an improved response time and sensitivity. Moreover, the sensors demonstrated an excellent voltage output performance for recognizing human motion states and monitoring electrical equipment vibrations, both in real-time motion state changes and in core vibration under high-frequency operating conditions. These 3D-printed flexible piezoelectric sensors assume paramount significance across diverse domains, including motion science and real-time equipment condition monitoring.

Fully Transparent Flexible Piezoelectric Sensing Materials Based on Electrospun PVDF and Their Device Applications

AbstractAdvanced transducer materials have become increasingly important with the rapid development of the internet of things and flexible electronics. Herein, fully transparent flexible polyvinylidene fluoride/polydimethylsiloxane (PVDF/PDMS) composite piezoelectric films are fabricated using scrape coating techniques based on electrospun PVDF nanofiber films. Compared to the electrospun PVDF, the PVDF/PDMS not only owns high transparency and a more uniform and stable structure but also has superior piezoelectric properties. Based on the electrospun PVDF and the PVDF/PDMS films, flexible piezoelectric sensors are developed, which can effectively detect weak mechanical signals including finger tapping and bending signals, radial artery pulses, and environmental sound signals. The PVDF/PDMS sensor performs better than the electrospun PVDF sensor and presents great potential for applications in flexible sensors and transducers. Especially, thanks to their high transparency, the PVDF/PDMS composite piezoelectric films lend themselves easily to application fields requiring transparent sensors such as imperceptible sensors and human‐machine interfaces, display devices, electronic skins, intelligent windows, etc.

Rational Design of Flexible Mechanical Force Sensors for Healthcare and Diagnosis.

Over the past decade, there has been a significant surge in interest in flexible mechanical force sensing devices and systems. Tremendous efforts have been devoted to the development of flexible mechanical force sensors for daily healthcare and medical diagnosis, driven by the increasing demand for wearable/portable devices in long-term healthcare and precision medicine. In this review, we summarize recent advances in diverse categories of flexible mechanical force sensors, covering piezoresistive, capacitive, piezoelectric, triboelectric, magnetoelastic, and other force sensors. This review focuses on their working principles, design strategies and applications in healthcare and diagnosis, with an emphasis on the interplay among the sensor architecture, performance, and application scenario. Finally, we provide perspectives on the remaining challenges and opportunities in this field, with particular discussions on problem-driven force sensor designs, as well as developments of novel sensor architectures and intelligent mechanical force sensing systems.